Revolutionizing Surface Treatment: Sustainable Cleaners and Descalers for the Industry

Mr. Sumeet Saxena from MKS Atotech India discusses the importance of sustainable cleaning methods in the surface treatment industry. He emphasizes that cleaning is foundational for successful coatings and introduces innovative products like UniPrep and UniPrep AC that operate at room temperature, extend bath life, and reduce environmental impact. The presentation highlights the shift from conventional to sustainable practices, showcasing case studies that demonstrate significant improvements in safety

In the surface finishing industry, cleaning is not merely the first step; it is the foundation for achieving successful coatings. Mr. Sumeet Saxena, Product Marketing Manager at MKS Atotech India, emphasizes the critical role of modern cleaners and descalers in enhancing surface treatment processes. This blog post delves into the insights shared during his presentation at the Surface Coating Expo 2025, focusing on sustainable cleaning methods that can transform cleaning from a cost center into a profit center.

The Importance of Cleaning in Surface Treatment

Cleaning is essential for ensuring that the surface beneath any coating is free from contaminants. A world-class coating applied to a dirty surface can lead to severe consequences, including:

1. Increased rejection rates

2. Rework and waste of resources

3. Loss of trust in quality and consistency

These issues highlight the need for a robust cleaning process that not only performs well but also aligns with sustainable practices.

Conventional vs. Sustainable Cleaning Processes

Limitations of Conventional Cleaners

Conventional degreasers may effectively clean surfaces, but they come with significant drawbacks:

1. High Energy Consumption: Operated at elevated temperatures, leading to a substantial carbon footprint.

2. Restricted Substances: Many conventional cleaners rely on substances that are increasingly restricted in modern markets.

3. Short Bath Life: The efficiency of conventional cleaners diminishes over time, resulting in frequent bath makeups and inconsistencies in cleaning results.

The Case for Sustainable Cleaners

MKS Atotech advocates for a shift towards sustainable cleaning solutions that operate at room temperature and offer longer bath life. This transition not only reduces energy consumption but also minimizes environmental impact. The two key pillars of this sustainable approach are:

1. Long Life: Sustainable cleaners can last significantly longer than conventional options.

2. Low Temperature: Operating at room temperature reduces energy costs and carbon emissions.

Introducing UniPrep: A Smart Cleaning Solution

MKS Atotech has developed a product called UniPrep, which exemplifies the sustainable approach to cleaning. Key features include:

1.Room Temperature Operation: Eliminates the need for high energy consumption.

2.Natural Degradation: The formulation degrades oil naturally over time, maintaining bath stability.

3.Extended Bath Life: Users have reported bath life extending up to six times compared to conventional cleaners.

UniPrep is not just a cleaner; it represents a smart and sustainable approach to degreasing that can significantly enhance productivity and reduce costs.

Addressing Descaling Needs with UniPrep AC

In addition to cleaning, the surface treatment industry often faces challenges related to scaling, particularly from welding and heat marks. MKS Atotech offers UniPrep AC, a descaler designed to tackle these issues effectively. Key benefits include:

1. Reduction of Mechanical Hazards: Unlike mechanical methods that can cause injuries and noise pollution, UniPrep AC provides a safer alternative.

2. Environmentally Friendly: UniPrep AC avoids the use of strong acids that are hazardous to both health and the environment.

Case Studies: Real-World Applications

North American Study

In a North American facility, workers faced safety issues due to mechanical cleaning methods. After implementing UniPrep and UniPrep AC, the facility reported a significant reduction in near-miss incidents and improved overall safety.

European Agriculture Manufacturer

A European agriculture manufacturer struggled with scaling issues that were previously addressed using hydrochloric acid. After switching to Uni Prep and AC, they experienced remarkable improvements in cleaning efficiency and safety, leading to successful long-term adoption of these products.

Conclusion

The transition from conventional cleaning methods to sustainable solutions like UniPrep and UniPrep AC is not just beneficial but necessary for the surface treatment industry. By adopting these innovative products, companies can achieve:

1.Increased productivity

2.Cost savings through reduced chemical and energy consumption

3.Extended bath life and improved cleaning results

MKS Atotech is committed to providing ready-made solutions that enhance the sustainability and reliability of surface treatment processes. As the industry evolves, embracing these advancements will be crucial for maintaining competitiveness and environmental responsibility.

Authorized distributor for MKS Atotech India Ltd

Resource Optimization in Surface Coating: A Path to Sustainability

This blog post discusses the importance of resource optimization in surface coating, focusing on advanced metal pre-treatment processes that enhance sustainability. It highlights the benefits of resource efficiency, the role of aluminum in reducing carbon footprints, and presents case studies demonstrating successful implementations of innovative pre-treatment solutions.

In the realm of surface treatment, resource optimization has become a critical focus for industries aiming to enhance sustainability. This blog post delves into the significance of resource efficiency, particularly in advanced metal pre-treatment processes, and how these innovations can lead to a more sustainable future.

Understanding Resource Efficiency:

What is a Resource?

A resource is defined as any material or service required in the production of goods or delivery of services. In the context of surface treatment, this includes raw materials, energy, and water.

What is Efficiency?

Efficiency refers to the optimal use of resources to maximize output while minimizing waste. It is measured by the ratio of inputs to outputs, emphasizing the importance of reducing consumption while increasing production.

The Need for Resource Efficiency:

Depletion of Raw Materials

As natural resources are finite, their depletion poses a significant threat to future generations. Responsible and sensible usage of these resources is imperative to ensure availability for years to come.

Economic Implications

From an economic standpoint, efficient resource utilization is crucial for maintaining a robust industry. It helps mitigate the impact of fluctuating costs and enhances competitiveness in the market.

Benefits of Resource Efficiency:

Implementing resource-efficient practices offers numerous advantages:

1. Cost Reduction: Lower operational costs through efficient resource use.

2. Reduced Dependence on Fluctuations: Less vulnerability to geopolitical and market changes.

3. Environmental Impact: Decreased burden on the environment, contributing to sustainability goals.

The Current Environmental Landscape

The urgency for sustainability is underscored by alarming statistics:

Over 70% of surface water in India is polluted.

Air pollution caused over 2 million deaths in 2019.

Projections indicate a potential 25% decrease in agricultural output by 2050 if current trends continue.

These figures highlight the critical need for industries to adopt sustainable practices.

The Role of Aluminum in Sustainability

Aluminum is increasingly recognized for its lightweight and strong properties, making it a preferred material in various industries, particularly in automotive manufacturing. Its usage is projected to rise significantly, especially with the shift towards electric vehicles (EVs).

Properties of Aluminum

1.Conductivity: Highly conductive, making it suitable for electrical applications.

2.Versatility: Used in transportation, packaging, construction, and consumer durables.

Advanced Metal Pre-Treatment Processes

Conventional vs. Advanced Pre-Treatment

Traditional pre-treatment processes often involve multiple steps, including cleaning, descaling, and coating. However, these methods can lead to significant environmental burdens due to chemical waste and inefficiencies.

Innovations in Pre-Treatment

Advanced pre-treatment solutions focus on:

1.Low Operating Temperatures: Reducing energy consumption by eliminating the need for heating systems.

2.Longer Bath Life: Extending the life of cleaning solutions, thereby minimizing waste and operational costs.

3.Chrome-Free Solutions: Transitioning from harmful chemicals to safer alternatives, enhancing environmental safety.

Case Studies

Alloy Wheel Manufacturing

An innovative alloy wheel manufacturing company adopted a completely ambient temperature line, eliminating the use of harmful chemicals. This transition not only improved their environmental footprint but also met global standards for sustainability.

Motorcycle Component Manufacturing

A motorcycle component manufacturer developed a multi-metal pre-treatment process that operates under low temperatures, allowing for efficient processing of both aluminum and steel. This approach reduced initial investment costs and improved operational efficiency.

Office Furniture Production

A major office furniture manufacturer switched to phosphate-free solutions, significantly lowering their carbon footprint and aligning with sustainability goals. This change demonstrated the effectiveness of advanced pre-treatment technologies in achieving environmental targets.

Conclusion

The journey towards resource optimization in surface coating is essential for fostering sustainability in the industry. By adopting advanced metal pre-treatment processes, companies can significantly reduce energy and water consumption, minimize waste, and lower emissions. The shift towards more sustainable practices not only benefits the environment but also enhances operational efficiency and competitiveness in the market. Embracing these innovations is crucial for a sustainable future in surface treatment and beyond.

Authorized distributor for MKS Atotech India Ltd

Environmental Guide for Electroplating Industry

Ess Ess Trading Inviting to Chennai Trade Centre to meet Atotech India

At the Chennai Trade Centre, the stage is set,

Surface & Coating Expo, where the best have met.

Atotech’s here, with solutions that ignite,

Bringing innovation, we’re shining so bright!  

From corrosion protection to finishes that gleam,

We’re building the future, fulfilling the dream.

With cutting-edge tech, we’re leading the way,

Atotech’s the name, and we’re here to stay! 

Shine the future, make it bold,

Atotech’s craft, a story told.

Surface solutions, strong and true,

At the Expo, we’re breaking through!

Oh, shine the future, let it glow,

With Atotech, the world will know!

From Chennai’s heart to everywhere,

Our finishes shine beyond compare!

 

Interlox® 5707, eco-friendly and green,

Zirconium-based, the best you’ve seen.

No phosphates here, just power and grace,

Sustainable tech for a better place.  

Our systems are global, our vision is clear,

From electronics to metals, we’re always near.

At the Chennai Trade Centre, we’re raising the bar,

Atotech’s solutions are the industry’s star! 

Shine the future, make it bold,

Atotech’s craft, a story told.

Surface solutions, strong and true,

At the Expo, we’re breaking through!

Oh, shine the future, let it glow,

With Atotech, the world will know!

From Chennai’s heart to everywhere,

Our finishes shine beyond compare!  

From Berlin to Chennai, we’re paving the way,

With R&D strength, we’re here to stay.

Eco-friendly coatings, precision and care,

Atotech’s solutions are beyond compare.  

Join us at the Expo, feel the spark ignite,

Network, innovate, and soar to new heights.

July seventeen to nineteen, we’re making it real,

Atotech’s the future, it’s time to feel! 

Shine the future, make it bold,

Atotech’s craft, a story told.

Surface solutions, strong and true,

At the Expo, we’re breaking through!

Oh, shine the future, let it glow,

With Atotech, the world will know!

From Chennai’s heart to everywhere,

Our finishes shine beyond compare!

At the Chennai Trade Centre, we’re taking the lead,

Surface & Coating Expo, fulfilling the need.

Atotech’s here, with products that shine,

Together we’ll shape a future divine!  

Ess Ess Trading Coimbatore #atotech #distributor #platingideas #chemicals #mks

Oh, Ess Ess Trading, you’re the pride of the town,

With MKS Atotech, you never back down!

Down in Coimbatore, where the rivers flow,

Ess Ess Trading’s got that golden glow.

With MKS Atotech, they lead the way,

Surface solutions that brighten every day!  

Plating chemicals, equipment so fine,

Making metals sparkle, making them shine.

From copper to tin, they’ve got the art,

Crafting the future with a beating heart.  

Oh, Ess Ess Trading, you’re the pride of the town,

With MKS Atotech, you never back down!

Coimbatore’s shining, your work’s the key,

Surface tech heroes, you’re the ones we see! 

 

High phosphorus coatings, corrosion’s no match,

Cupracid Ultra, they’re raising the catch.

From PCBs to cars, they set the tone,

Innovation’s their fire, Coimbatore’s their home.  

Authorized distributors, with service so true,

Call up their number, they’ll come through for you.

Sustainability’s calling, they answer the plea,

Building tomorrow, chrome-free and PFAS-free!  

Oh, Ess Ess Trading, you’re the pride of the town,

With MKS Atotech, you never back down!

Coimbatore’s shining, your work’s the key,

Surface tech heroes, you’re the ones we see!  

Peelamedu, where the magic’s made,

Coimbatore’s pride, in the sun and the shade.

Regional awards, they’re stacking them high,

Ess Ess and Atotech, reaching for the sky!  

Oh, Ess Ess Trading, you’re the pride of the town,

With MKS Atotech, you never back down!

Coimbatore’s shining, your work’s the key,

Surface tech heroes, you’re the ones we see!  

So here’s to Ess Ess, and Atotech too,

Coimbatore’s dream team, making tech come true.

From plating to progress, they’ll always be there,

Shining bright in Global Scale! 

Ess Ess Trading is on the way - MKS Atotech leads the play,

Pushing bottles slick and sly

Every drip they amplify

Mixing dreams in a neon glow

Stacks of magic they make it show

Shining lights that never fade

Shadows dance in the deals they’ve made

Pouring futures with every drop

A world in motion it just won’t stop

In the pulse of trading plating chemicals

Where the stars meet city lights

MKS Atotech is the game they play

Dreams on tap for a brand-new day

Every label a story told

Every box a bit of gold

Bound by trust and neon shine

Coimbatore where they draw the line

ESS ESS  Trading the lifeline hums

Through the city’s veins it runs

Distributing chemical sparks of hope

Scaling dreams on a global scope

In the pulse of trading plating chemicals

Where the stars meet city lights

MKS Atotech  is the game they play

Dreams on tap for a brand-new day

Every label a story told

Every box a bit of gold

Bound by trust and neon shine

Coimbatore where they draw the line

MKS Atotech  is the game they play

Dreams on tap for a brand-new day

Ess Ess Trading is on the way

to every customer for progress.

Atotech chemicals  and  ess ess trading

Bound by trust and neon shine

Coimbatore where they draw the line

In the pulse of trading plating chemicals

Where the stars meet city lights

MKS Atotech  is the game they play

Dreams on tap for a brand-new day

In the pulse of plating chemicals,

Where stars ignite the city nights,

MKS Atotech leads the play,

Dreams on tap for a brand-new day.